Flywheel Shell Pressure Die Casting Mould Single Cavity , Multi-Cavity
Specification
| Product name | Flywheel Shell Pressure Die Casting Mould Single Cavity, Multi-Cavity |
| Mould Base | SD,LKM Standard, HASCO Standard Self-made, etc. |
| Mould Material | P20/718/738/NAK80/S136/2738/2316/H13, etc. |
| Moud Precision | +/-0.01mm |
| Mould Life | 50-500K shots |
| Mould Cavity | Single cavity, multi-cavity |
| Runner System | Hot runner and cold runner |
| GateType | Pinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, Open Gate, etc. |
| Equipment | CNC,EDM,Cutting off Machine,plastic machinery,etc plastic part |
| Plastic Material | PA6,PA66, ASA, POM, PPS, ABS,ABS+GF,ABS+PC,POM(Derlin),PP, PE,PC,PMMA(Acrylic),PVC,PEI,PBT,PTFI |
| Metal Material | Aluminum (6061,6063,7075...),Brass, Copper, Brass,Satinless Steel(301,302,303,304...) |
| Surface Treatment | Polishing,Painting,Chroming,Anodizing, Brushing, Silk Screening,Water Transfering, Laser Cutting,Leather Covering,Texture, Sanblasting,Gilding, UV Painting… |
| Pls Provide | 2D, 3D, samples, or the size of the multi-angle pictures |
| Quanlity System | ISO 9001: 2015 |
| We Promise | All customer-centric, never for short-term profit, and sell long-term benefits |
Manufacture Process
1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery
Our Advantages
1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
About Us
While leading the Chinese brand, Luoyang Liushi mould develop the international market positively, we export a large number of molds to the United States, India, Taiwan and other countries. We have become an international first-class lost foam mould supplier and we have manufactured mould for Germany's machine Teubert and American molding machine Vulcan.
The research and development center is consist of 36 designers who are expert in 3D design, mold design, NC programming craftsmen, lost foam casting craftsmen and so on. We provide a full range of design and services for you. We discuss the mould process and confirm the scheme with your engineer together, this can guarantee the mould structure more reasonable more safety and more efficiency. We finish the product model and detection through reserve scan and 3D Coordinate Measuring technology to make sure each customer satisfy their mould.
We have lost foam casting process and gravity casting process. There are 2 automatic casting production lines of lost foam process, 1 production line of T6 heat treatment, 1 set EPS foaming machine, 2 sets 1000kg centralized melting furnaces, 6 sets 600kg graphite crucible furnaces, 1 set automatic HS - CXJ - 3200 high efficiency and energy-saving molding machine, 16 sets of other model white pattern molding machine, 1 set plain bumper with the same advanced performance as American Fukang brand, 1 set density equivalent meter, 1 set Fosco dusting machine; 2 sets Aluminum alloy gravity pouring and turning machine, 3 sets Coated sand core-making machine , 1 set X-ray flaw detection spectrometer, 1 set Metallographic analyzer, and more than 20 sets of other corollary equipment. Not only we can supply with Aluminum Alloy Castings , but also we can supply with machined finished parts. The capacity of Aluminum Alloy Gearbox Casing Castings can reach up to above 10000 tons every year. The reliable products passing rate of 95%.
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